CFS Ultra-Density Sheet Steel Racking System: Industrial Case Study

2025-04-07 16:01

Client Requirements & CFS Engineering Strategy

A Texas-based aerospace components manufacturer required CFS sheet steel storage racks to manage 2700×1250mm steel plates with critical specifications:
● Ultra-High Density: 20 layers within 2,070mm vertical space
● Crane Integration: Jib crane compatibility with 2,050mm top access height
● Precision Handling: 20mm interlayer clearance + 25mm recessed tray design
● Lightweight Capacity: 700kg/drawer (14-ton total) with manual operation1011

CFS Sheet Steel Racking System Innovations

1. Space-Optimized Engineering

Figure 1: 2,140mm system with 45mm effective storage height
● Vertical Density Breakthrough:20mm layer spacing + 25mm recessed trays = 50% space savings vs competitors
○ 2730×1260mm drawer beds prevent plate edge damage
● Structural Integrity:Triangular reinforcement joints at stress points (ASME BTH-1 compliant)
○ Dual-back bracing system for seismic stability

2. Precision Sheet Steel Racking System

Figure 2: T-track anti-derailment guides with visual load indicators
● Operational Safety:Automatic drawer locks at 85% extension (OSHA 1910.176 compliant)
○ 1.5x overload protection (1,050kg tested capacity)
● Ergonomic Design:40° door angle enables vacuum lifter access
○ 2,990mm operational width for full plate visibility

Technical Specifications: CFS Sheet Steel Racking Manufacturers Standard

Parameter	Specification	Industry Impact
Vertical Storage Density	20 plates/2.14m height	50% space utilization vs cantilever racks
Safety Certification	ANSI MH31.2-2025	NFPA 70E-compliant workflows
Corrosion Resistance	RAL-customized coating	10-year coastal environment warranty

Operational Advantages

1. Logistics Optimization:Ships 3 units/40'HQ container (35% cost reduction vs traditional racks)
a. Compatible with 5m ceiling facilities (common in retrofitted warehouses)10
2. Production Efficiency:$18/sqm premium wooden crating option (humidity-controlled)
a. 5-year structural warranty with corrosion guarantee
3. Cross-Industry Adaptability:Aerospace: Titanium sheet staging for CNC machining
a. Automotive: Body panel storage for stamping lines
b. Energy: Solar panel frame component organization

Customization & Compliance

● Material Specifications:4mm powder-coated steel drawers (RAL 9005 standard)
○ 100×100×5mm vertical supports with seismic packages7
● Smart Integration:RFID-enabled inventory tracking (optional upgrade)
○ 3D facility modeling for crane clearance simulations